Analysis of a Hypergolic Propellant Explosion During Processing of a Launch Vehicles in the VAB

Abstract

NASA is developing launch vehicles to support missions to Low Earth Orbit (LEO), the moon and deep space. Whether manned or unmanned, the vehicle components will likely be integrated in the Vehicle Assembly Building (VAB) at Kennedy Space Center (KSC) and typically include a fueled spacecraft (SC) that sits on top of one or more stages. The processing of a fueled SC involves hazardous operations when it is brought into the VAB Transfer Aisle and lifted a significant height for mating with lower stages. Accidents resulting from these hazardous operations could impact unrelated personnel working in buildings adjacent to the VAB. Safe separation distances based on the DOD Explosives Standards Quantity-Distance (Q-D) approach result in large IBD arcs. This paper presents site-specific air blast and fragmentation hazard analyses for comparison with the Q-D arcs as well as consequence and risk analyses to provide added information for the decision maker. A new physics-based fragmentation model is presented that includes: a) the development of a primary fragment list (which defines the fragment characteristics) associated with a hypergolic propellant explosion, b) a description of a 3D fragment bounce model, c) the results of probabilistic Monte-Carlo simulations (that include uncertainties in the fragment characteristics) to determine: i) the hazardous fragment density distance, ii) the expected number of wall/roof impacts and penetrations to over 40 buildings adjacent to the VAB, and iii) the risk to building occupants.

Open PDF

Document Details

Document Type
Technical Report
Publication Date
Jul 01, 2010
Accession Number
ADA532008

Entities

People

  • Jon D. Chrostowski
  • Michael D. Campbell
  • Wenshui Gan

Tags

Communities of Interest

  • Human Systems
  • Space
  • Weapons Technologies

DTIC Thesaurus Topics

  • Accidents
  • Department Of Defense
  • Earth Orbits
  • Explosion Effects
  • Explosions
  • Explosives
  • Launch Vehicles
  • Materials
  • Propellants
  • Propulsion Systems
  • Risk
  • Risk Analysis
  • Rocket Engines
  • Service Modules
  • Spacecraft
  • Standards
  • Trajectories

Readers

  • Aviation Safety and Air Traffic Management
  • Explosive Engineering.
  • Space Exploration and Orbital Mechanics.

Technology Areas

  • Autonomy
  • Space