Fatigue Crack Growth in Friction Stir Welded Ti-5111

Abstract

The effects of weld microstructure and weld speed on the fatigue crack growth kinetics of friction stir welded Ti-5111 were investigated. The FSW welds in Ti-5111 consist of very fine recrystallized grains, in contrast to coarse basketweave grains in the base plate. Fatigue crack growth rates are significantly lower and fatigue crack growth thresholds are significantly higher through the weld than those in the base plate. As the weld speed increases, the fatigue crack growth rates are progressively higher and fatigue crack growth thresholds lower through the weld. However, after stress-relief annealing, such differences in fatigue crack growth kinetics among different weld speeds no longer exist. Fatigue crack growth rates through post stress-relieved welds are higher than those in the base metal. The observed fatigue crack growth responses are discussed in terms of differences in crack tip microstructure, compressive residual stresses, crack closure, and crack deflection.

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Document Details

Document Type
Technical Report
Publication Date
Feb 01, 2009
Accession Number
ADA536083

Entities

People

  • C. R. Feng
  • D. W. Moon
  • H. N. Jones
  • P. S. Pao
  • R. W. Fonda

Organizations

  • United States Naval Research Laboratory

Tags

Communities of Interest

  • Space
  • Weapons Technologies

DTIC Thesaurus Topics

  • Aluminum Alloys
  • Annealing
  • Base Metal
  • Corrosion Resistance
  • Crack Tips
  • Cracks
  • Friction
  • Friction Stir Welding
  • Fusion Welding
  • Grain Size
  • Kinetics
  • Materials
  • Mechanics
  • Metals
  • Microstructure
  • Residual Stress
  • Welds

Fields of Study

  • Materials science

Readers

  • Materials Science (Mechanical Engineering).
  • Metallurgy