Multifunctional Nanocomposite Structures via Layer-by-Layer Assembly Process

Abstract

Current report is generated under Phase I STTR award on topic AF09-BT36. The overall goal of this project is to achieve large scale high-throughput manufacturing of multifunctional nanocomposites, which are comparable in physical characteristics to the standard aerospace composites, based on layer-by-layer (LBL) assembly process. To achieve this main objective, we proposed to: (1) construct and manufacture a new and fast LBL deposition machine (2) Realize exponential growth of LBL films with polyurethanes (PUs); (3) evaluate mechanical properties of the produced films; (4) manufacture large scale laminates of the free-standing films by consolidation. Using the new LBL deposition machine, dubbed 'Turbo LBL'. the deposition process was accelerated by ca. 100 times compared to traditional LBL deposition systems. The Turbo LBL system is compatible with a variety of nanomaterials and polyelectrolyte solutions which are typically used in traditional LBL assembly process. We demonstrated production of 10" x 40" size free standing LBL sheets at unprecedented rates, unattainable by conventional dip-dry LBL methods. Large size laminates of the free-standing LBL sheets made from graphene oxide (GO) and polyurethane (PU) polymers were fabricated. Mechanical property testing of the laminate samples indicated high extensibilities reaching 200%, and an overall excellent toughness. These promising results lay foundation for further optimization and their scale up manufacturing in Phase II.

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Document Details

Document Type
Technical Report
Publication Date
Feb 14, 2011
Accession Number
ADA539381

Entities

People

  • Kelechi C. Anyaogu
  • Nicholas A. Kotov

Tags

Communities of Interest

  • Advanced Electronics
  • Air Platforms
  • Autonomy

DTIC Thesaurus Topics

  • Assembly
  • Composite Materials
  • Department Of Defense
  • Electrolytes
  • Fabrication
  • Films
  • Fullerenes
  • Laminates
  • Manufacturing
  • Materials
  • Materials Processing
  • Mechanical Properties
  • Nanocomposites
  • Photographic Images
  • Polymers
  • Tensile Strength
  • Unmanned Aerial Vehicles

Fields of Study

  • Materials science

Readers

  • Nanocomposite Materials Science
  • Software Engineering

Technology Areas

  • Microelectronics
  • Microelectronics - Graphene
  • Space