Microstructural Influence on Dynamic Properties of Age Hardenable FeMnAl Alloys

Abstract

A lightweight castable alloy was sought to reduce the MIL-PRF-32269 class II cast steel perforated armor's weight with the requirement that the material had to be manufactured utilizing existing foundry technology and without incurring large alloy cost increases to meet property requirements. Literature on wrought age hardenable Fe-Mn-Al-C alloys suggested this alloy system could achieve weight reduction through high aluminum concentrations with the highest reported strengths exceeding 2 GPa for a Fe-30Mn-9Al-0.9C composition. Even though ballistic testing had not been conducted on this system, high strain rate data of wrought alloys showed excellent work hardenability; greater than existing ballistic metals. Cast material property information was severely limited, thus, a systematic approach was employed to develop casting and processing techniques and assess related structure property relationships of a nominal silicon modified Fe-30Mn-9Al-0.9C-0.5Mo alloy for ballistic use. Castability was addressed first as this information was crucial for making test coupons and assisting foundries with production of MIL-PRF-32269 ballistic test plates. Four silicon concentrations were investigated for fluidity, microstructure, liquidus, solidus and dendrite coherency point. Silicon was added because it is known to increase fluidity of other ferrous alloys and has also been shown to eliminate a brittle β-Mn phase in wrought Fe-Mn-Al-C alloys. Of the four silicon modified fluidity compositions, two were selected for heat treat property evaluation on the basis of microstructure. Hardness, strength, and ductility were measured (hardness is the only MIL-PRF-32269 measured property). The alloy with the highest ductility was selected for high strain rate evaluation. The strain rate testing results were the final means to lock in the alloy composition and heat treatment foWhile conducting V50 ballistic testiThe culmination of this thesis work resulted with posit

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Document Details

Document Type
Technical Report
Publication Date
Apr 01, 2011
Accession Number
ADA543116

Entities

People

  • Ryan A. Howell

Organizations

  • United States Army Research Laboratory

Tags

Communities of Interest

  • Advanced Electronics
  • Energy and Power Technologies

DTIC Thesaurus Topics

  • Chemical Analysis
  • Chemical Synthesis
  • Chemistry
  • Crystal Structure
  • Deformation (Mechanics)
  • Hardness
  • Heat Energy
  • Heat Transfer
  • Heat Treatment
  • Iron Alloys
  • Latent Heat
  • Materials
  • Materials Science
  • Mechanical Properties
  • Mechanical Working
  • Solid Solutions
  • Tensile Strength

Fields of Study

  • Materials science

Readers

  • Metallurgy
  • Powder metallurgy of Titanium alloys.
  • Systems Analysis and Design