Role of Friction on the Thermal Development in Ultrasonically Consolidated Aluminum Foils and Composites

Abstract

Ultrasonic consolidation is a solid-state bonding process capable of producing metal and metal matrix composite parts. In this work a friction-based heat generation model is proposed to characterize the thermal development of ultrasonically consolidated aluminum foils and continuous fiber alumina reinforced aluminum metal matrix composite tape as a function of process control parameters. The friction coefficient between mating surfaces is determined experimentally, and the credibility of using both a constant friction coefficient and a process dependent friction coefficient is assessed. In most cases a constant friction coefficient is capable of producing results that are within 15% error; while a process dependent friction coefficient achieves an average error of 7%.

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Document Details

Document Type
Technical Report
Publication Date
Jan 01, 2011
Accession Number
ADA546064

Entities

People

  • John W. Gillespie Jr.
  • Steve Koellhoffer
  • Suresh G. Advani
  • Travis A. Bogetti

Organizations

  • United States Army Research Laboratory

Tags

Communities of Interest

  • Advanced Electronics
  • Energy and Power Technologies
  • Sensors

DTIC Thesaurus Topics

  • Aluminum
  • Aluminum Alloys
  • Aluminum Foil
  • Aluminum Oxides
  • Coefficients
  • Composite Materials
  • Elements
  • Friction
  • Materials
  • Materials Processing
  • Materials Science
  • Materials Testing
  • Mechanics
  • Metal Matrix Composites
  • Metals
  • Optical Fibers
  • United States

Fields of Study

  • Materials science

Readers

  • Materials Science and Engineering.
  • Reinforced Composite Materials
  • Systems Analysis and Design

Technology Areas

  • AI & ML
  • AI & ML - Bayesian Inference