Additive Manufacturing for Superalloys - Producibility and Cost Validation (Preprint)

Abstract

The primary goal of this project, Additive Manufacturing for Superalloys -- Producibility and Cost Evaluation, is to achieve cost and lead-time reductions of up to 50% for high-temperature static turbine engine components such as diffuser and turbine cases. Such components are used in virtually all aerospace gas turbine engines with the majority of these components fabricated from Alloy 718. These components are made from either forgings or castings. Each of these material forms presents some common and unique issues that result in these parts being some of the most expensive found in the engine. This program addresses these cost-driving issues through the development and implementation of additive manufacturing techniques, resulting in a methodology that can be used to determine the most cost-effective way to fabricate the target structures based on overall part and feature specific geometries. The developed additive technologies can also be implemented into other areas, such as repair, for additional benefits.

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Document Details

Document Type
Technical Report
Publication Date
Mar 01, 2011
Accession Number
ADA548331

Entities

People

  • Andrew Debiccari
  • Benjamin Lagow
  • James Moor
  • Sudhir Tewari

Organizations

  • Pratt & Whitney

Tags

Communities of Interest

  • Ground and Sea Platforms

DTIC Thesaurus Topics

  • Additive Manufacturing
  • Advanced Manufacturing
  • Air Force
  • Air Force Research Laboratories
  • Alloys
  • Cost Analysis
  • Engine Components
  • Engines
  • Fabrication
  • Gas Turbines
  • Geometry
  • Lead Time
  • Manufacturing
  • Materials
  • Mechanical Properties
  • Test And Evaluation
  • Turbines

Readers

  • Logistics and Supply Chain Management.
  • Manufacturing Engineering.
  • Metallurgy

Technology Areas

  • Space