Surgical Nondestructive Evaluation (SuNDE)

Abstract

This report summarizes the results of the Air Force program, Surgical NDE (SuNDE), and provides recommendations for the development and implementation of SuNDE to relevant limited access inspection applications. The motivation for SuNDE development is derived from the need to reduce costly disassembly and to extend inspection intervals by detecting smaller remote flaws. This report is an assessment of the needs and opportunities for cavity and obscured view inspections. The method chosen to bring the inspection challenges to light has been to develop and test a general SuNDE Tool on selected applications in an aircraft maintenance environment. That tool demonstrated the ability to perform eddy current cavity inspections from outside a wingbox with sensitivity to smaller size cracks around fasteners, which could enable extension of the current inspection interval over the present method. Special features of the tool included microvideo assistance for sensor placement and monitoring motions of the probe, self alignment of the sensor and automated rotation scanning. This report makes specific recommendations for continued development based upon the results of the tool evaluation and discussions with potential SuNDE users. In defining a future state for SuNDE, we also describe the opportunities for implementing autonomous NDE platforms, specifically, robotic snakes.

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Document Details

Document Type
Technical Report
Publication Date
Jul 01, 2011
Accession Number
ADA549006

Entities

People

  • Bill Motzer
  • Gary Georgeson
  • Paul Rutherford

Organizations

  • Boeing

Tags

Communities of Interest

  • Advanced Electronics
  • Air Platforms
  • Autonomy
  • Sensors
  • Space
  • Weapons Technologies

DTIC Thesaurus Topics

  • Aerospace Industry
  • Air Force
  • Air Force Research Laboratories
  • Aircraft Maintenance
  • Aircrafts
  • Airframes
  • Cameras
  • Composite Materials
  • Detection
  • Eddy Currents
  • Joints (Anatomy)
  • Laminates
  • Lessons Learned
  • Photographs
  • Situational Awareness
  • Test And Evaluation
  • Wing Boxes

Readers

  • Marine Propulsion Engineering and Naval Architecture
  • Structural Health Monitoring of Composite Structures.
  • Systems Analysis and Design

Technology Areas

  • AI & ML
  • AI & ML - DoD AI Strategy
  • Autonomy