Prediction of Particle Velocity for the Cold Spray Process

Abstract

The ability to predict particle velocity is key to the prediction of cold spray performance. Individual particles must exceed a material dependent critical velocity in order to deposit and form a coating. Particle velocities can be calculated from the drag relationship between the particle and flowing gas. The relative accuracies of a one-dimensional (1-D) calculation vs. a twodimensional (2-D) calculation, in comparison to measured values, would help determine whether the simple 1-D calculation can be used instead of the more complicated 2-D calculation. Both types of calculation were performed for a given nozzle and compared with measured values. It was found that the 1-D calculation resulted in velocities about 7% higher than measurement, while 2-D calculations yielded velocities 7% lower than measured values. The 2-D calculation yields more information, but the fast, convenient 1-D calculation has adequate information and accuracy to be used for most particle velocity calculations.

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Document Details

Document Type
Technical Report
Publication Date
Sep 01, 2011
Accession Number
ADA551777

Entities

People

  • Phillip F . Leyman
  • Surya P. Dinavahi
  • Victor K. Champagne

Organizations

  • United States Army Research Laboratory

Tags

Communities of Interest

  • Energy and Power Technologies
  • Weapons Technologies

DTIC Thesaurus Topics

  • Boundary Layer
  • Computational Fluid Dynamics
  • Equations
  • Fluid Dynamics
  • Fluid Flow
  • Fluid Mechanics
  • Gas Flow
  • Geometry
  • Inner Tubes
  • Mach Number
  • Materials
  • Measurement
  • Military Research
  • Molecular Dynamics
  • Particles
  • Thermal Spraying
  • Two Dimensional

Fields of Study

  • Physics

Readers

  • Computational Modeling and Simulation
  • Fluid Dynamics.
  • Surface Engineering/Surface Coating Technology.