Computational Modeling of Microstructural-Evolution in AISI 1005 Steel During Gas Metal Arc Butt Welding

Abstract

A fully coupled (two-way), transient, thermal-mechanical finite-element procedure is developed to model conventional gas metal arc welding (GMAW) butt-joining process. Two-way thermal-mechanical coupling is achieved by making the mechanical material model of the workpiece and the weld temperature dependent and by allowing the potential work of plastic deformation resulting from large thermal gradients to be dissipated in the form of heat. To account for the heat losses from the weld into the surroundings, heat transfer effects associated with natural convection and radiation to the environment and thermal-heat conduction to the adjacent workpiece material are considered. The procedure is next combined with the basic physical-metallurgy concepts and principles and applied to a prototypical (plain) low-carbon steel (AISI 1005) to predict the distribution of various crystalline phases within the as-welded material microstructure in different fusion zone and heat-affected zone locations, under given GMAW-process parameters. The results obtained are compared with available open-literature experimental data to provide validation/ verification for the proposed GMAW modeling effort.

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Document Details

Document Type
Technical Report
Publication Date
May 01, 2013
Accession Number
ADA581751

Entities

People

  • A. Arakere
  • Bryan A. Cheeseman
  • C.‐F. Yen
  • J. S. Snipes
  • Mica Grujicic
  • R. Yavari
  • S. Ramaswami

Organizations

  • Clemson University

Tags

Communities of Interest

  • Air Platforms

DTIC Thesaurus Topics

  • Arc Welding
  • Chemistry
  • Computational Modeling
  • Computational Science
  • Crystal Structure
  • Finite Element Analysis
  • Friction Stir Welding
  • Gas Metal Arc Welding
  • Heat Energy
  • Heat Transfer
  • Materials
  • Materials Engineering
  • Mechanics
  • Phase Diagrams
  • Phase Transformations
  • Thermodynamics
  • Welds

Fields of Study

  • Materials science

Readers

  • Computational Fluid Dynamics (CFD)
  • Metallurgy
  • Thermal Physics or Thermal Science.