Demonstration of Model Assisted Reliability Assessment Protocol on a Proposed Low Frequency Vibration Based Damage Sensing Case

Abstract

This paper describes the progress on demonstrating a methodology for reliability assessment for structural damage sensing (SDS) systems. In particular, it presents the initial results obtained from the application of a protocol designed for utilizing empirical data, models, simulations, and uncertainty analyses for statistically characterizing SDS reliability for a damage detection case. The manufactured test article representing an aircraft structure of medium complexity consists of three plates connected by two lap joints with fasteners. Fatigue crack damage around the fastener holes was simulated by manually created thin cuts at selected locations. The test fixture design provides the capability to vary critical parameters of the system with a focus on force loading boundary conditions, joint fastener torque conditions, and temperature. The initial demonstration on this test article and fixture uses a low frequency vibration based damage detection method. Frequency domain metrics were utilized for studying changes in structural dynamics due to mechanical loading, thermal loading, and actual damage. For the demonstration, key factors that affect the capability to sense the effects of damage were assessed through controlled studies of (a) loading and unloading, (b) fastener torque, (c) boundary condition variation, (d) temperature variation and temperature gradients, (e) sensor bond quality and operation performance, (f) ambient noise, and (g) sensitivity to flaw growth. The design of the full validation study and the current results of the implementation are presented, highlighting general protocol feasibility while identifying remaining challenges for full demonstration and broad use of the methodology and protocol.

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Document Details

Document Type
Technical Report
Publication Date
Sep 01, 2011
Accession Number
ADA585092

Entities

People

  • Charles F. Buynak
  • Enrique A. Medina
  • Eric A. Lindgren
  • Jeremy S. Knopp
  • John C. Aldrin
  • Jose Santiago

Organizations

  • Air Force Research Laboratory

Tags

Communities of Interest

  • Biomedical
  • Sensors

DTIC Thesaurus Topics

  • Air Force
  • Air Force Research Laboratories
  • Ambient Noise
  • Damage Detection
  • Detection
  • Detectors
  • Fasteners
  • Frequency
  • Manufacturing
  • Materials
  • Measurement
  • Military Research
  • Strain Gages
  • Structural Health Monitoring
  • Temperature Gradients
  • Test Fixtures
  • Validation

Fields of Study

  • Engineering

Readers

  • Computational Modeling and Simulation
  • Robotics and Automation.
  • Structural Health Monitoring of Composite Structures.