Developing NanoFoil-Heated Thin-Film Thermal Battery

Abstract

This report describes and discusses a series of experiments in which aluminum-nickel NanoFoil materials were used as the heat source for other thermal battery components, such as cathode, anode, and electrolyte, in the form of coated thin films, to develop a NanoFoil-heated thin-film thermal battery technology. This work culminated in the design, construction, and characterization of a complete, fully functional 12-cell NanoFoil-heated thin-film thermal battery prototype, which demonstrated a much faster rise in working voltage, a much lower internal gas pressure, a much shorter stack height, and a much greater flexibility in form factor, than the traditional pressed-pellet thermal batteries. In the process of screening and optimizing for the NanoFoil-heated thin-film thermal battery prototype, it was found that end-heating was very effective in prolonging the runtime of the battery by reducing the heat-sink from the battery stack into the end insulation, and the effective initiation length of the heat paper fuse strip was a major factor in determining the overall rise time of the battery due to the much lower speed of flame propagation in the heat paper than in the NanoFoil.

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Document Details

Document Type
Technical Report
Publication Date
Sep 01, 2013
Accession Number
ADA586188

Entities

People

  • Frank C. Krieger
  • Jeffrey A. Swank
  • Michael S Ding

Organizations

  • United States Army Research Laboratory

Tags

Communities of Interest

  • Advanced Electronics

DTIC Thesaurus Topics

  • Battery Components
  • Construction
  • Department Of Defense
  • Electrolytes
  • Films
  • Flame Propagation
  • Heat Sinks
  • Insulation
  • Materials
  • Metals
  • Physical Properties
  • Prototypes
  • Resilience
  • Stainless Steel
  • Thermal Batteries
  • Thermal Insulation
  • Thin Films

Fields of Study

  • Materials science

Readers

  • Combustion and Flow Dynamics.
  • Electrochemical Engineering/ Fuel Cell Technologies
  • Nanofabrication and Microfabrication.

Technology Areas

  • Microelectronics
  • Microelectronics - Graphene