Examination of Spray-Applied Oxsilan 9810/2 Steel Pretreatment on a Mine Resistant Ambush Protected (MRAP) Vehicle

Abstract

The objective of this demonstration is to show the viability of a nonchromate conversion coating for high-hard armor (HHA) steel on Mine Resistant Ambush Protected (MRAP) vehicles, in order to improve the long term corrosion resistance of the low-volatile organic compound Chemical Agent Resistant Coating (CARC) system. The product demonstrated here is Oxsilan 9810/2, manufactured by Chemetall Inc., which satisfies the hexavalent chrome prohibition while minimizing environmental impact and worker safety. The results of a previous demonstration of Oxsilan 9810/2 on Stryker vehicles was consistent with laboratory tests conducted at the U.S. Army Research Laboratory (ARL). However, the MRAP demonstration resulted in a discoloration of the HHA. Follow up experiments were conducted to ascertain the cause of the discoloration. These results indicate that a combination of events contributed to the corrosion-like appearance of the MRAP. The flow rate of the Oxsilan 9810/2 was insufficient to convert the steel surface on a large scale of the full-size vehicle. The bare abrasive blasted surface of the vehicles was likely contaminated when left unprotected for 72 hours (h) prior to the application of the pretreatment. This likely would have affected the reaction of the Oxsilan 9810/2 with the steel surface.

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Document Details

Document Type
Technical Report
Publication Date
Oct 01, 2013
Accession Number
ADA588235

Entities

People

  • Jack Kelley
  • Tom Braswell

Organizations

  • United States Army Research Laboratory

Tags

Communities of Interest

  • Ground and Sea Platforms
  • Weapons Technologies

DTIC Thesaurus Topics

  • Abrasives
  • Chemical Synthesis
  • Chemical Warfare Agents
  • Chemistry
  • Conversion
  • Corrosion
  • Corrosion Resistance
  • Demonstrations
  • Department Of Defense
  • Discoloration
  • Dwell Time
  • Environment
  • Flow Rate
  • Laboratory Tests
  • Military Research
  • Organic Compounds
  • Volatile Organic Compounds

Readers

  • Surface Coatings Technology.
  • Unmanned Aerial System (UAS) Autonomous Capabilities and Mission Reconnaissance.