Processing of Hybrid Structures Consisting of Al-Based Metal Matrix Composites (MMCs) With Metallic Reinforcement of Steel or Titanium

Abstract

Particulate-reinforced, aluminum (Al)-based metal matrix composites (MMCs) offer many advantages as engineering materials , including low density relative to titanium and steel- based metals, high specific stiffness, high specific strength, tailorable coefficient of thermal expansion (CTE), and high wear resistance. However, these materials have low toughness and elongation relative to pure structural metals due to the presence of the brittle ceramic particles within the aluminum matrix. The present work aims to resolve the low elongation weakness of Al - based MMCs by incorporating metallic "macro-reinforcement" into the material, forming a hybrid structure. Example hybrid configurations are Al-based MMCs with an internal network of steel or titanium rebar, or Al-based MMCs cast into a steel or titanium grid structure. With proper selection of the MMC formulation, its CTE can be matched to that of the metallic macro-reinforcement, leading to a stress-free structure. Alternatively, the CTEs can be tailored such that the metallic macro- reinforcement applies a compressive residual stress to the MMC, thus providing enhanced mechanical response. Specifically, the work describes processing of MMC-metal hybrid structures, examines interfacial microstructures, and assesses failure behavior.

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Document Details

Document Type
Technical Report
Publication Date
Sep 01, 2013
Accession Number
ADA588329

Entities

People

  • Allyn Mccormick
  • Brian Givens
  • Eric Klier
  • Kevin Doherty
  • Matthew Watkins
  • Michael Aghajanian
  • Prashant Karandikar

Organizations

  • United States Army Research Laboratory

Tags

Communities of Interest

  • Weapons Technologies

DTIC Thesaurus Topics

  • Casting (Fabrication)
  • Chemistry
  • Composite Materials
  • Elements
  • Elongation
  • Failure Mode And Effect Analysis
  • Materials
  • Materials Processing
  • Materials Science
  • Mechanical Working
  • Metal Matrix Composites
  • Microstructure
  • Particles
  • Particulates
  • Stresses
  • Thermal Expansion
  • Titanium

Fields of Study

  • Materials science

Readers

  • Metallurgy
  • Reinforced Composite Materials