Material Analysis of Failed Cold-Drawn Billet

Abstract

In May 2008, a substrate failure occurred while attempting to explosively clad a Ta10W liner to the inner diameter of a cold-drawn steel tube. Previous cladding operations, using condemned 25mm M242 gun barrels of forged steel, were repeatedly successful. A failure investigation was performed to determine causes for the unexpected fracture of the cold-drawn tube. The failure of the substrate was investigated with a number of materials forensic techniques including fractography, metallography, chemical analysis, mechanical properties testing, etc. The investigation revealed the extremely low toughness of the cold-drawn material when compared to the forged material. The poor performance of the material was exacerbated by welds applied to the substrate during preparations for the bonding process.

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Document Details

Document Type
Technical Report
Publication Date
Feb 01, 2009
Accession Number
ADA588556

Entities

People

  • Edward Troiano
  • Mark D. Miller
  • Stephen B. Smith

Organizations

  • United States Army Armament Research, Development and Engineering Center

Tags

Communities of Interest

  • Energy and Power Technologies
  • Weapons Technologies

DTIC Thesaurus Topics

  • Abstracts
  • Chemical Analysis
  • Contracts
  • Elements
  • Explosive Welding
  • Explosives
  • Failure Mode And Effect Analysis
  • Fractography
  • Governments
  • Grain Size
  • Gun Barrels
  • Hardness
  • Instructions
  • Materials
  • Mechanical Properties
  • Standards
  • Steel

Fields of Study

  • Materials science

Readers

  • Metallurgy
  • ballistics.