Cryomilling of Thermoplastic Powder for Prepreg Applications

Abstract

The U.S. Army uses thermoplastic (TP) polyetherimide (PEI) prepreg for the manufacture of high-performance composite tank ammunition components. To manufacture the material, manufacturers typically use powder coating, in which TP powder is electrostatically deposited onto a fiber tow. Powder size and distribution have been major factors that determine the quality of prepreg. Cryomilling offers a powerful approach to produce powders with small particle size in bulk quantities by mechanical milling of starting powders with large particle size in a cryogen, such as liquid nitrogen. In this work, starting with 350- m powders, we use cryomilling to produce PEI powders suitable for prepregging with particle sizes of less than 20 m. For size characterization of the powders, wet sieving was found to be the most effective technique. Using this method, we determined that a milling time of 8 h at 400 rpm is sufficient to yield approximately 70% by mass of particles under 20 m.

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Document Details

Document Type
Technical Report
Publication Date
Sep 01, 2013
Accession Number
ADA588588

Entities

People

  • Anit K. Giri
  • Brian Parquette
  • Daniel J. O'brien
  • Jerome T. Tzeng
  • Kyu C. Cho
  • Sarah Brennan

Organizations

  • United States Army Research Laboratory

Tags

Communities of Interest

  • Energy and Power Technologies
  • Weapons Technologies

DTIC Thesaurus Topics

  • Advanced Materials
  • Alkenes
  • Ammunition
  • Ammunition Components
  • Composite Materials
  • Education
  • Electron Microscopy
  • Materials
  • Materials Laboratories
  • Microscopy
  • Military Research
  • Nitrogen
  • Particle Size
  • Particles
  • Polymers
  • Tank Ammunition
  • X-Ray Diffraction

Fields of Study

  • Materials science

Readers

  • Nanocomposite Materials Science
  • Reinforced Composite Materials
  • Rocket Propulsion.