A Probabilistic Finite Element Analysis of Residual Stress Formation in Shrink-Fit Ceramic/Steel Gun Barrels

Abstract

The development of residual stresses in a hybrid -SiC-lining/CrMoV-steel jacket gun barrel during shrink fitting of the jacket over the lining is studied using a probabilistic finite element analysis. A particular attention is given to understanding the development of the axial compressive stress in the ceramic lining since this stress (if sufficiently high) can prevent lining failure caused by formation and growth of circumferential cracks near the barrel ends. To quantify the effect of variability in various design, materials, and processing parameters on the magnitude and the distribution of the axial residual stress, a probabilistic structural analysis approach, known as the Advanced Mean Value (AMV) method, is used which enables determination of the cumulative distribution function for failure of the lining. The results obtained are validated using the Adaptive Importance Sampling method, an efficient direct statistical sampling technique. Lastly, the corresponding sensitivity factors which quantify the effect of variability in each parameter on the magnitude of axial residual stresses in the ceramic lining are computed. The results indicate that the loss of the compressive axial stress in the lining near the barrel ends is to a greatest extent affected by the magnitude of the friction coefficient at the lining/barrel interface.

Open PDF

Document Details

Document Type
Technical Report
Publication Date
Jan 01, 2002
Accession Number
ADA597263

Entities

People

  • J. R. Delong
  • Mica Grujicic
  • W. S. Derosset

Organizations

  • United States Army Research Laboratory

Tags

Communities of Interest

  • Weapons Technologies

DTIC Thesaurus Topics

  • Computational Science
  • Distribution Functions
  • Engineering
  • Failure Mode And Effect Analysis
  • Finite Element Analysis
  • Gun Barrels
  • Guns
  • Heat Transfer
  • Materials
  • Mechanical Properties
  • Mechanics
  • Monte Carlo Method
  • Random Variables
  • Residual Stress
  • Sampling
  • Statistical Sampling
  • Stresses

Readers

  • Computational Modeling and Simulation
  • Mechanical Engineering/Mechanics of Materials.
  • ballistics.