Shear Lip/Plastic Zone Finite Element Model Development

Abstract

This study focused on the development of shear-lip in DT specimens under quasi-static loading rate. The objective of the study was to demonstrate the feasibility of a numerical simulation of shear-lips for a 25mm base metal DT specimen in three-point bend test. Three real stress-real strain curves representing three different materials with varying degrees of plastic behaviour were considered. These material curves are designated as Curves 1, 2 and 3. Curve 1 represents the actual real stress- real-strain curve of the 350WT steel material. On the other hand, Curve 2 represents the same curve, but with the fracture strain reduced to half that of Curve 1; while Curve 3 represents a similar curve as Curve 1, but with the yield stress reduced to half the Curve 1 value. Crack advance and element or node release was based on two possible criteria, namely (a) when the average strain in the crack tip elements that occupy a physical surface of 1.25 mm (0.050 inches) exceeds the strain at fracture on the supplied data; and (b) when the strain energy density in elements occupying a volume defined by 1.25 mm (0.050 inches) of free surface at the crack tip and 1.25 mm (0.050 inches) of material depth exceeds the strain energy density calculated from the supplied real stress real strain curves. It was shown that the plastic strain contour patterns obtained from the finite element analyses could be used to estimate the shear-lip sizes. At any given crack size (a/W level), the shear-lip size is smallest for Curve 2 material and largest for Curve 3. This trend is reasonable as the Curve 2 material is the least plastic (100% strain to failure as opposed to 200% strain for Curves 1 and 3); and the Curve 3 material is the most plastic (has lower yield stress of 197MPa compared to 395MPa for Curves 1 and 2, and high failure strain of 200%). For a given material, the shear-lip size tends to reduce with increasing crack size. For instance, for the Curve 1 material, the

Open PDF

Document Details

Document Type
Technical Report
Publication Date
Oct 01, 2002
Accession Number
ADA609224

Entities

People

  • B. K. Gallant
  • T. S. Koko

Tags

Communities of Interest

  • Energy and Power Technologies

DTIC Thesaurus Topics

  • Abstracts
  • Base Metal
  • Boundaries
  • Classification
  • Crack Propagation
  • Crack Tips
  • Cracks
  • Elements
  • Finite Element Analysis
  • Language
  • Materials
  • Mechanics
  • Metals
  • National Security
  • Security
  • Simulations
  • Standards

Fields of Study

  • Materials science

Readers

  • Approximation Theory.
  • Mechanical Engineering/Mechanics of Materials.
  • Structural Health Monitoring of Composite Structures.