Gas Control and Thermal Modeling Methods for Pressed Pellet and Fast Rise Thin-Film Thermal Batteries

Abstract

Pressed pellet thermal battery designs constitute the bulk of the present thermal battery industry. Thin-film fast rise thermal batteries are not yet in production, but are anticipated to supply important future niche applications in small-caliber arms and bunker penetrating munitions. Both types of thermal batteries can benefit significantly from improved gas control methods, thermal modeling, and design of experiment (DOE) statistical mathematical modeling analyses. Recent gas evolution experiments and analyses with operating pressed pellet thermal batteries are compared and discussed. Sierra Thermally Activated Battery Simulator (TABS) finite element models and US Army Research Laboratory (ARL) Fortran thermal battery mathematical optimization methods are described and illustrated for presently fielded thermal batteries and for the proposed new fast rise thin-film thermal batteries. Sierra TABS finite element thermal models can also be used with DOE statistical techniques to define and clarify electrochemical and thermodynamic relationships that occur within the thermal cell stacks during battery operation and that might be used to further enhance thermal battery operation. Proposed test fixtures and methods for significantly increasing the testing rates and relevant information quantities obtained from pressed pellet thermal battery gas evolution tests are shown and discussed.

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Document Details

Document Type
Technical Report
Publication Date
Sep 01, 2015
Accession Number
ADA622256

Entities

People

  • Frank C. Krieger
  • Michael S Ding

Organizations

  • United States Army Research Laboratory

Tags

Communities of Interest

  • Weapons Technologies

DTIC Thesaurus Topics

  • Chemical Reactions
  • Energy
  • Experimental Design
  • Films
  • Gas Evolution
  • Heat Transfer
  • Materials
  • Materials Laboratories
  • Measurement
  • Military Research
  • Munitions
  • Production
  • Statistical Analysis
  • Test Fixtures
  • Thermal Batteries
  • Thermal Conductivity
  • Thin Films

Readers

  • Battery Technology and Engineering
  • Systems Analysis and Design
  • Thermal Physics or Thermal Science.