Novel Automatic Electrochemical-mechanical Polishing (ECMP) of Metals for Scanning Electron Microscopy (Postprint)

Abstract

A low-stress automated polishing device was developed for preparing titanium and nickel alloys for scanning electron microscopy imaging. The system used pulsed electrochemical reactions within an alkaline electrolyte to generate a thin passivation layer on the surface of the sample, which was removed by the mechanical vibration of the system. The passivation layer development and removal were documented for Ti-6Al-4V and IN718 samples subjected to varying electrical potential cycles and polishing times. Results indicated that the applied cyclic potentials removed material faster than typical removal techniques. In addition, electron back scatter diffraction data showed a decrease in subsurface damage using the developed electrochemical-mechanical process compared to standard mechanical polishing techniques.

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Document Details

Document Type
Technical Report
Publication Date
Mar 23, 2010
Accession Number
ADA622814

Entities

People

  • A. Shiveley
  • C. A. Crouse
  • G. B. Viswanathan
  • Jaimie S. Tiley
  • K. Shiveley Ii

Organizations

  • Air Force Research Laboratory

Tags

Communities of Interest

  • Energy and Power Technologies

DTIC Thesaurus Topics

  • Air Force
  • Air Force Research Laboratories
  • Alloys
  • Chemical Compounds
  • Chemical Reactions
  • Chemistry
  • Electrochemical Reactions
  • Electron Microscopes
  • Electron Microscopy
  • Materials
  • Materials Engineering
  • Materials Science
  • Microscopy
  • Nickel Alloys
  • Scanning Electron Microscopy
  • Standards
  • Titanium

Fields of Study

  • Materials science

Readers

  • Electrochemical Engineering/ Fuel Cell Technologies
  • Thin Film Deposition Science.

Technology Areas

  • Microelectronics
  • Microelectronics - Graphene
  • Microelectronics - Microelectromechanical Systems