New Residual Stress Mapping Tool Applied to Atlas Current Joint Design

Abstract

A redesigned cylindrical liner system has been implemented for use on the Atlas capacitor bank. This new design dramatically changes how the liner, glide planes and current joints of the system are formed. The previous design relied on interference of the liner with the glide plane by thermal shrink fit using liquid nitrogen coolant to form current joints. The new design achieves the required fit by mechanically distorting soft metals with a swaged joint. In this paper, we present the results of the first application of a new residual stress mapping technique, the contour method, to the design and fabrication process of the Atlas upper current joint. One of the strengths of the contour method is that it provides a full cross-sectional map of the residual-stress component normal to the cross section. The results showed significant stresses in the stainless steel glide plane with expected maximum compression near the joint and stresses in the aluminum part liner and return current conductor that corresponds well with measured form distortions.

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Document Details

Document Type
Technical Report
Publication Date
Jun 01, 2013
Accession Number
ADA627988

Entities

People

  • B. Randolph
  • Francisco Ignacio Garcia Fuentes
  • J. Bartos
  • J. Greigo
  • Jack R. Edwards
  • M. Prime
  • Mauro Salazar
  • R. Sebring
  • William Anderson

Organizations

  • Los Alamos National Laboratory

Tags

Communities of Interest

  • Air Platforms

DTIC Thesaurus Topics

  • Aluminum
  • Assembly
  • Compression
  • Distortion
  • Elements
  • Engineering
  • Fabrication
  • Manufacturing
  • Materials
  • Materials Science
  • Measurement
  • Pulsed Power
  • Residual Stress
  • Residuals
  • Stainless Steel
  • Steel
  • Three Dimensional

Fields of Study

  • Physics

Readers

  • Materials Science and Engineering.
  • Metallurgy
  • Military Engineering.