Prestressed Carbon Fiber Composite Overwrapped Gun Tube

Abstract

Traditionally there were two issues with composite jackets: the coefficient of thermal expansion mismatch between the steel substrate and the composite jacket causing a gap, and the lack of favorable prestress in the jacket. Dealing with these issues greatly complicated the manufacturing process to the point where mass-producing the barrels would have been problematic at best. By using a thermoplastic resin, a cure on the fly process and winding under tension the manufacturability of the barrels has been greatly improved, the gap has been eliminated, and a favorable prestress has been achieved. A 120mm barrel has been manufactured using this process with IM7 fibers in a PEEK matrix and successfully test fired. This paper will present the design, manufacturing, test firing and fatigue testing of this barrel.

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Document Details

Document Type
Technical Report
Publication Date
Oct 15, 2008
Accession Number
ADA634824

Entities

People

  • Andrew Littlefield
  • Edward Hyland
  • Jack Keating

Organizations

  • United States Army Armament Research, Development and Engineering Center

Tags

Communities of Interest

  • Ground and Sea Platforms
  • Sensors
  • Weapons Technologies

DTIC Thesaurus Topics

  • Carbon Fibers
  • Composite Materials
  • Fabrication
  • Fatigue Tests (Mechanics)
  • Fibers
  • Graphitic Materials
  • Manufacturing
  • Material Degradation Processes
  • Materials
  • Materials Processing
  • Resins
  • Resonant Frequency
  • Strain Gages
  • Test And Evaluation
  • Thermal Expansion
  • Thermoplastic Composites
  • Thermoplastic Resins

Fields of Study

  • Materials science

Readers

  • Educational Psychology
  • Reinforced Composite Materials
  • ballistics.