An Affordable, Two-Dimensional, High-Resolution Acoustic Imaging Array

Abstract

The design, fabrication, and measured results for a prototype, two-dimensional, ultrasonic imaging array are described. The active sensor consists of virtually three layers: (1) a piezoelectric 1-3 composite layer, (2) a flex-circuit component, and (3) a special adhesive that joins them. The sensor construction utilizes electroplated, injection-molded 1-3 piezocomposite as the active layer. Four multi-layer, acoustically thin flex-circuits provide the electrical connections required for addressing the 468 individual array elements. Of key importance to the fabrication process is the use of a composite, B-stage, adhesive film layer that combines both conductive and non-conductive regions in a pattern-specific orientation within the plane comprising the bond line interface. The conductive regions of the adhesive film are registered with respect to the electroplated sections on both the flex-circuit and the 1-3 piezocomposite substrate. The transducer array is a reciprocal device operable in both transmit and receive modes. Measured results include individual element and array calibrations (i.e., receive responses, beam patterns, and relative phase).

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Document Details

Document Type
Technical Report
Publication Date
Aug 01, 1997
Accession Number
ADA636437

Entities

People

  • Fred Nussbaum
  • Gerald T. Stevens
  • James M. Powers
  • Kim C. Benjamin

Organizations

  • Naval Undersea Warfare Center

Tags

Communities of Interest

  • Air Platforms
  • Sensors
  • Weapons Technologies

DTIC Thesaurus Topics

  • Adhesives
  • Calibration
  • Circuits
  • Composite Materials
  • Fabrication
  • Films
  • Flexible Electronics
  • Geometry
  • High Resolution
  • Manufacturing
  • Materials
  • Materials Processing
  • Measurement
  • Substrates
  • Transducers
  • Two Dimensional
  • Undersea Warfare

Fields of Study

  • Physics

Readers

  • Electrical Engineering
  • Integrated Circuit Design and Technology.
  • Reinforced Composite Materials