ICAM 'Manufacturing Cost/Design Guide' (MC/DG). Volume 1. Demonstration Sections

Abstract

The purpose of the 'Manufacturing Cost/Design Guide' (MC/DG) is to enable airframe designers to achieve lowest cost by conducting trade-offs between manufacturing cost and other design factors. When fully developed, the MC/DG will enable designers, at all levels of the design process, to perform quick, simple, cost-trade comparisons of manufacturing processes and structural performance/cost trade-offs on airframe components and subassemblies in metallic and composite materials. To accelerate technology transfer, potential cost saving opportunities offered by emerging materials and manufacturing technologies will be indicated in the MC/DG. Volume I of this report reviews the data development for each of these manufacturing technologies. A family of sheet-metal parts was studied. These represent typical stiffeners, stringers, doublers, frames, ribs, webs, skins, fairings, and brackets each produced by a number of manufacturing processes, such as brake forming, rubber press, Buffalo roll, etc. The materials studied were aluminum alloy, titanium alloy, and steel. The data are presented in the series of formats showing cost-driver effects (CDE) and cost-estimating data (CED) and have been tested and evaluated using various fuselage designs in titanium, aluminum, and graphite/epoxy.

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Document Details

Document Type
Technical Report
Publication Date
Sep 01, 1980
Accession Number
ADB058565

Entities

People

  • Bryan R. Noton

Organizations

  • Battelle Memorial Institute

Tags

Communities of Interest

  • Air Platforms
  • Human Systems
  • Space

DTIC Thesaurus Topics

  • Aerospace Industry
  • Aircrafts
  • Airframes
  • Assembly
  • Composite Material Fabrication
  • Composite Materials
  • Computer-Aided Manufacturing
  • Contracts
  • Engineers
  • Fabrication
  • Manufacturing
  • Materials
  • Materials Laboratories
  • Materials Processing
  • Production
  • Test And Evaluation
  • Transport Aircraft

Fields of Study

  • Materials science

Readers

  • Life Cycle Cost Analysis
  • Software Engineering
  • Structural Health Monitoring of Composite Structures.