Aspects of Surface Mounted Chip Carrier Solder Joint Reliability,

Abstract

When successful commercial surface mounted technology (SMT) was applied to military environments with ceramic chip carriers, unsatisfactory solder joint life was experienced. The problem of how SMT could be successfully implemented for military requirements was addressed. The nature of the leadless solder joint fatigue strains and addresses was reviewed. A set of design requirements was established as a baseline for the analysis. Matching the coefficient of expansion of the board and chip carrier does not necessarily prevent fatigue failure as the analysis showed relatively high stresses and the presence of reciprocating strain. A statistical method was outlined for determining if a solder joint design would meet an established fatigue criteria from a set of fatigue failure test data. The relatively high stresses and the presence of reciprocating strain can be reduced by the use of compliant leads on the ceramic chip carriers. An analysis of the compliant J lead indicated it could be a viable solution. In an exploratory 2000 thermal cycle fatigue test (-55 C to +125 C) no solder joint failures were experienced with a 68 lead ceramic chip carrier with compliant J leads on a glass epoxy board. (Author)

Document Details

Document Type
Technical Report
Publication Date
Feb 01, 1987
Accession Number
ADP005196

Entities

People

  • Herbert B. Ellis

Organizations

  • Aerojet Rocketdyne Holdings

Tags

DTIC Thesaurus Topics

  • California
  • Coefficients
  • Electronics
  • Environment
  • Fatigue Tests (Mechanics)
  • Manufacturing
  • Military Requirements
  • Reliability

Fields of Study

  • Engineering

Readers

  • Software Engineering
  • Structural Health Monitoring of Composite Structures.
  • Surface Engineering/Surface Coating Technology.