Film Stress and Adhesion Characteristics of Passivation Layers for Thermal Ink-Jet Printhead

Abstract

Amorphous, hydrogenated silicon carbide (a-SiC:H) deposited by plasma-enhanced-chemical-vapor-deposition (PECVD) has been used as the most important film of passivation layers in a thermal ink-jet printhead. When the printhead was thermal-cycled from room temperature to about 400 degrees Celsius, the a-SiC:H film is sustained by a variety of thermal and mechanical stresses that are detrimental to it's integrity. Thermal stress changes of a-SiC:H films were varied with different CH4/SiH4 gas ratios. Microstructure investigation was mainly achieved by FTIR technique. Less Variation of the Si-H absorption bond causes less thermal stress change. Thin-film adhesion is an important problem in thermal ink-jet printhead between the Ta thin film and a-SiC:H films. A qualitative measure of film adhesion can be made with the scratch tester. The adhesive critical load and Ta coating failure modes on a-SiC:H were acquired to examine the film adhesion of these two investigated films. The adhesion depends on the nature of the interfacial region, which depends on the interactions between the depositing Ta thin film and the surface a-SiC:H films. An increased effective contact area in the interfacial region promotes a good adhesion.

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Document Details

Document Type
Technical Report
Publication Date
Jul 01, 2000
Accession Number
ADP011360

Entities

People

  • Chen-yue Cheng
  • D. S. Wuu
  • Yi-yung Wu
  • Yih-shing Lee

Organizations

  • Industrial Technology Research Institute

Tags

Communities of Interest

  • Advanced Electronics

DTIC Thesaurus Topics

  • Absorption
  • Bonding
  • Chemical Vapor Deposition
  • Coatings
  • Electronics
  • Engineering
  • Failure Mode And Effect Analysis
  • Frequency
  • Infrared Spectra
  • Repetition Rate
  • Silicon Carbide
  • Spectra
  • Stresses
  • Substrates
  • Thermal Expansion
  • Thermal Stresses
  • Thin Films

Fields of Study

  • Engineering

Readers

  • Ballistic Missile Meteorology
  • Surface Coatings Technology.
  • Thin Film Deposition Science.