Integrated Lifing Analysis of a Film-Cooled Turbine Blade

Abstract

A method to predict gas turbine component life based on engine performance analysis is demonstrated on a hot section gas turbine component. The mechanical and thermal loading of the first stage high pressure turbine rotor blade of the F100-PW-220 engine, one of the most severely loaded components in the engine, is analyzed and a life assessment is performed. For this analysis, engine performance history is obtained from in-flight monitored engine parameters and flight conditions and downloaded for processing by a tool integrating a number of software tools and models. Data acquisition is performed by the FACE system installed in a large number of RNLAF F-16 fighter aircraft. Data then is processed by a thermodynamical engine system model, calculating gas properties like pressure and temperature at the required station in the engine. A computational fluid dynamics model, including the blade film cooling, is used to calculate the heat transfer to the blade. A thermal finite element model calculates the temperature distribution in the component and the stress distribution is obtained with a structural finite element analysis. Finally a life consumption model is used to determine the creep and fatigue damage accumulation in the component. The tool has significant potential to enhance on-condition maintenance and optimize aircraft operational use.

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Document Details

Document Type
Technical Report
Publication Date
Feb 01, 2003
Accession Number
ADP014137

Entities

People

  • Sandor Woldendorp
  • Tiedo Tinga
  • Wilfried P. Visser
  • Wim B. De Wolf

Organizations

  • National Aerospace Laboratory

Tags

Communities of Interest

  • Autonomy
  • Biomedical
  • Energy and Power Technologies
  • Space

DTIC Thesaurus Topics

  • Computational Fluid Dynamics
  • Failure Mode And Effect Analysis
  • Film Cooling
  • Fluid Dynamics
  • Gas Turbines
  • Heat Transfer
  • Heat Transfer Coefficients
  • High Pressure
  • Hot Gases
  • Materials
  • Simulations
  • Temperature Gradients
  • Turbine Blades
  • Turbine Components
  • Turbines
  • Turbofan Engines

Fields of Study

  • Engineering
  • Physics

Readers

  • Aerospace Engineering
  • Combustion and Flow Dynamics.
  • Computational Modeling and Simulation