Thermal and Residual Stress Modelling of the Selective Laser Sintering Process

Abstract

The production of functional tool steel components by selective laser sintering requires an understanding of the effects of the laser processing parameters on the microstructure evolution during the fabrication process. This would allow the production of tools that have predictable and reproducible microstructure good mechanical properties and low residual stresses. In this paper, finite element modelling has been carried out to investigate the temperature distribution and residual stresses during laser sintering of hot-work tool steel powders. The effects of the laser power and scanning rate on the selective laser sintering process have been investigated. Thermal residual stresses accumulated during the process have been predicted and compared with strain measurements made using neutron diffraction.

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Document Details

Document Type
Technical Report
Publication Date
Jan 01, 2003
Accession Number
ADP014218

Entities

People

  • Ameer K. Ibraheem
  • Brian Derby
  • Phillip J. Withers

Organizations

  • University of Manchester

Tags

Communities of Interest

  • Air Platforms

DTIC Thesaurus Topics

  • Fabrication
  • Heat Energy
  • Heat Of Fusion
  • Laser Beams
  • Lasers
  • Latent Heat
  • Manufacturing
  • Material Forming Processes
  • Materials
  • Materials Engineering
  • Materials Processing
  • Materials Science
  • Mechanical Working
  • Neutron Diffraction
  • Residual Stress
  • Software Prototyping
  • Thermal Analysis

Fields of Study

  • Materials science

Readers

  • Manufacturing Engineering.
  • Materials Science and Engineering.
  • Metallurgy

Technology Areas

  • Directed Energy