Corrosion Behavior of Friction Stir Welded High Strength Aluminum Alloys

Abstract

Friction stir welding (FSW), a relatively new solid state joining process, is used to join aluminum alloys of all compositions including alloys essentially considered unweldable. During FSW, a rotating tool provides a continual hot working action, plasticizing metal within a narrow zone at the join line, while transporting metal from the leading face of the probe to the trailing edge as the tool moves along the interface. Although melting does not occur during FSW, temperatures are sufficiently high and times at temperature sufficiently long to cause dissolution, nucleation, and/or coarsening of strengthening precipitates. The temperature-time profile changes with distance from the nugget causing a gradient in micro structure and precipitate morphology. The altered micro structure in the weld zone becomes sensitized in some high strength aluminum alloys. Results presented assess the pitting, intergranular, and SCC corrosion behavior of FSW 7XXX and 2XXX alloys. Progress in understanding the changes in microstructure responsible for the sensitization will be discussed. The presentation also will include evaluations of approaches for corrective measures.

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Document Details

Document Type
Technical Report
Publication Date
Jan 18, 2002
Accession Number
ADP015941

Entities

People

  • G. A. Pollock
  • J. B. Lumsden
  • M. W. Mahoney

Tags

Communities of Interest

  • Energy and Power Technologies

DTIC Thesaurus Topics

  • Alloys
  • Aluminum
  • Aluminum Alloys
  • Boundaries
  • Chemistry
  • Corrosion
  • Corrosion Resistance
  • Electron Microscopy
  • Friction Stir Welding
  • Grain Boundaries
  • Hot Working
  • Materials
  • Resistance
  • Strain Rate
  • Stress Corrosion
  • Stress Corrosion Cracking
  • Stress Tests

Fields of Study

  • Materials science

Readers

  • Materials Science and Engineering.
  • Metallurgy
  • Powder metallurgy of Titanium alloys.