Microstructural Instabilities in Single Crystal Metals for Extreme Environments

Abstract

Predicting performance of structures under multi-field conditions at multiple time scales isneeded in conjunction with modeling and characterizing microstructure and material responses in a multiscale framework. A severe thermo-mechanical environments related to Air Force application is encountered in the hot section of aero-engines at the turbine blades made of Ni-based single crystal superalloys. They are subjected to multi-axial anisothermal high-temperature creep and dwell fatigue deformations either during in-service operations or severe certification procedures. This study proposes to investigate the thermo-mechanical responses of a Ni-based single crystal superalloy while exposed to thermal/stress conditions for which microstructural instabilities, such as lattice rotation and dissolution/precipitation, occur and modify the viscoplastic property. High-temperature and multi-axial stress conditions will be considered through synergetic multi-scale experimental and modeling approaches. Actually, the material will be characterized by advanced techniques, such as high-temperature pillar testing on both undeformed and deformed microstructures which will provide important information on the viscoplastic properties at the micro-scale. This information will serve as input for a phase field model aimed to predict microstructure evolutions. It will be coupled to a microstructure-sensitive thermomechanically-coupled damage model written in a crystal plasticity framework as well as to a dislocation dynamics model.The developed multi-scale framework will enhance understanding of the performance of single crystal metals under extreme environments. In addition, it will be a cornerstone in predicting material instabilities to improve safety and lower maintenance costs as well as in stepping toward an effective anisotropy design strategy of advanced materials.

Document Details

Document Type
DoD Grant Award
Publication Date
May 02, 2017
Source ID
FA95501710233

Entities

People

  • Jean-briac Le Graverend

Organizations

  • Air Force Office of Scientific Research
  • Texas Engineering Experiment Station
  • United States Air Force

Tags

Readers

  • Computational Fluid Dynamics (CFD)
  • Powder metallurgy of Titanium alloys.
  • Structural Health Monitoring of Composite Structures.