Motor Bearing Characterization in SiC-based Variable Frequency Drive Applications

Abstract

Motor Bearing Characterization in SiC-based Variable Frequency Drive ApplicationsVariable frequency drives (VFDs) are employed on U.S. Navy ships for many applications including propulsion, pumps, fans, compressors, etc. Currently, silicon-based power semiconductors are widely used to drive VFD systems, using pulse-width modulated (PWM) inverters. From a device efficiency point of view, it is highly desirable to have high dv/dt to minimize the turn-on/turn-off times and switching losses. However, the high dv/dt PWM inverter output pulses have adverse effects on the machines they are driving due to motor terminal overvoltages stressing the insulation and damaging bearing currents. Next generation power electronics based on wide band gap (WBG) devices, such as SiC and GaN, have much higher switching frequency, efficiency and power density compared with traditional silicon-based power electronics. It stands to reason that the adverse effects of PWM VFDs applying SiC devices willbe exacerbated due to much higher dv/dt and di/dt operation, and the extent of those adverse effects is a science and technology (S&T) knowledge gap. The motor insulation degradation and breakdown in VFD systems employing SiC devices is being researched through other ONR contracts. Thus, this project proposes fundamental materials science research to address the motorbearing reliability S&T gaps including finite element (FE) modeling, experimental validation, bearing damage characterization using optical and electron microscopy, accelerated life testing and bearing diagnostics to enable the prediction of bearing damage.

Document Details

Document Type
DoD Grant Award
Publication Date
Jan 23, 2019
Source ID
N000141912024

Entities

People

  • Annette von Jouanne

Organizations

  • Baylor University
  • Office of Naval Research
  • United States Navy

Tags

Fields of Study

  • Engineering

Readers

  • Electrical Engineering
  • Semiconductor Device Technology
  • Tribology (the study of the boundary interaction between sliding surfaces, lubrication, wear and friction).

Technology Areas

  • Microelectronics
  • Microelectronics - Microelectromechanical Systems