Bonding Mechanisms in Rapid Thermoplastic Composite Manufacturing (23-000004382)

Abstract

This project aims to develop and test a comprehensive bonding model for the rapid manufacturing of fiber-reinforced thermoplastic composite (TPC) structures. No such model currently exists, yet it is crucial for efficiently and cost-effectively producing next-generation aircraft structures. The project will employ a dual-pronged approach, using data analytics to correlate processing-structure-property relationships and solving governing physics equations to uncover TPC bonding mechanisms. The resulting model will be validated for two industry-relevant processes: automated fiber placement (AFP) and induction welding. This project holds significant implications for naval applications, as it addresses challenges in adopting TPCs, streamlines manufacturing, and reduces certification times. TPCs offer enhanced durability, reliability, sustainability, and repairability, facilitating the development of cost-effective, high-performance components for various defense applications, including naval capabilities.

Document Details

Document Type
DoD Grant Award
Publication Date
Apr 11, 2024
Source ID
N000142412178

Entities

People

  • Mehran Tehrani

Organizations

  • Office of Naval Research
  • United States Navy
  • University of California, San Diego

Tags

Readers

  • Computational Fluid Dynamics (CFD)
  • Reinforced Composite Materials
  • Software Engineering