Large-Area Optical Surface Profilometry for Advanced Manufacturing and Materials Processing

Abstract

The proposed request seeks to acquire a high-resolution, non-contact optical profilometer system for fundamental studies of surface generation, material flow and deformation in advanced metals processing and manufacturing. The acquisition will enable the three dimensional (3-D) topography of surfaces to be mapped with nanometer vertical resolution, over a large field of view, ranging from 4 0 µm X 4 0 µm at the lower end to 16 mm X 16 mm at the higher end. Additionally, by stitching together multiple scans, this topography analysis can be extended to cover areas in excess of 100 mm by 100 mm. The system will provide wide ranging capability for studying surface profile parameters, displacements, and defects at the meso/micro scales. It will complement unique imaging capabilities developed in our group for in situ study of large strain deformation, flow and temperature fields, at high spatial and temporal resolution. When the topography measurements enabled by the optical profilometer are integrated with the in situ deformation measurements in the appropriate framework, improved understanding will be gained of phenomena pertaining to flow, microstructure, material removal, and energy dissipation in deformation processing, surface generation processes, and sliding interfaces. This is expected to have transformative impacts on the DoD materials processing and manufacturing sectors. Furthermore, having a direct, topographical description of the surface in conjunction with in situ records of the flow will provide clues to the physical processes taking place, and be advantageous in Òshowing what is and what isnÕt happening.Ó

Document Details

Document Type
DoD Grant Award
Publication Date
Oct 16, 2018
Source ID
W911NF1710201

Entities

People

  • Srinivasan Chandrasekar

Organizations

  • Army Contracting Command
  • United States Army
  • University of Virginia

Tags

Readers

  • Nanofabrication and Microfabrication.
  • Optical Physics and Photonics.
  • Systems Analysis and Design