STUDIES OF THE PARTICLE-IMPACT PROCESS FOR APPLYING CERAMIC AND CERMET COATINGS

Abstract

A basic study was made of the particle-impact process for applying coatings of aluminum oxid with rod and po der-type flame-spraying guns. The coatings were found to consist primarily of the softer eta phase rather than the harder and more stable alpha form of alumi a. It was established that the eta phase forms because of the high quenching rates, of the order of 800,000 C/sec. on a stainless steel substrate, and 34,000 C/sec. on glass. Size and velocity measurements were made for particles from both gun types High-speed motion pictures showed that the powder guns sprayed particles continuously; the rod gun in bursts. A chemical bond sufficient to withstand interfacial stresses without spontaneous failure was developed between the coating and smooth glass substrates, but never between the coating and smooth metal. It was shown that the apparent bond strength between the coating and iron increased exponentially with increasing roughness of an iron surface, rather than linearly.

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Document Details

Document Type
Technical Report
Publication Date
Aug 01, 1961
Accession Number
AD0266381

Entities

People

  • A. G. Eubanks
  • A. W. Crigler
  • D. G. Moore
  • H. R. Thornton
  • W. D. Hayes Jr.

Organizations

  • National Institute of Standards and Technology

Tags

Communities of Interest

  • Advanced Electronics
  • Engineered Resilient Systems
  • Weapons Technologies

DTIC Thesaurus Topics

  • Aluminum Oxides
  • Cameras
  • Crystal Structure
  • Finishes
  • Heat Energy
  • Heat Of Fusion
  • Heat Transfer
  • Latent Heat
  • Materials
  • Measurement
  • Oxide Films
  • Photographs
  • Photography
  • Surface Properties
  • Surface Roughness
  • Thermal Spraying
  • Transition Temperature

Readers

  • Snow Cover Descriptors for Reptiles and Their Illustrations.
  • Solar Physics
  • Surface Engineering/Surface Coating Technology.