ULTRASONIC WELDING OF REFRACTORY METALS

Abstract

Preliminary conclusions regarding the weldability of 0.005-inch D-31 alloy foil are: (1) new D-31 possesses good ultrasonic weldability. Crackfree welds with good tensile-shear consistency can be made; (2) good ultrasonic welds can be attained over a consderable power range: 850 watts with the 0.25- inch spherical sonotrode-tip radius to 1600 watts with the 0.75-inch tip radius; weld strengths consistency is good, standard deviation is low; (3) the material is somewhat sensitive to clamping force; (4) D-31 seems to be senitive to tip surface condition and to surface cleanliness; (5) although good welds may be made with low power and low clamping force, better consistency and higher- strength levels are obtained with higher power and higher clamping force; (6) welding slightly below minimum clamping force yields poor results; (7) the most suitable sonotrode-tip radius appears to be 0.5 inch; and (8) material quality appears to exert a paramount controlling effect on weld qulity, strength level, and consistency.

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Document Details

Document Type
Technical Report
Publication Date
Nov 16, 1962
Accession Number
AD0290604

Entities

People

  • Harold L. Mckaig Jr.

Tags

Communities of Interest

  • Energy and Power Technologies
  • Weapons Technologies

DTIC Thesaurus Topics

  • Air Force
  • Consistency
  • Contracts
  • Fabrication
  • Government Procurement
  • Image Converters
  • Lactic Acid
  • Materials
  • Metals
  • Refractory Metals
  • Standards
  • Surface Properties
  • Ultrasonic Welding
  • United States
  • Weldability
  • Welding
  • Welds

Fields of Study

  • Materials science

Readers

  • Metallurgy