Development of the Manufacturing Capabilities of the Hydrostatic Extrusion Process. Volume 2

Abstract

The purpose of the program was to develop the manufacturing capabilities of the hydrostatic-extrusion process. Specific applications studied were fabrication of wire, tubing, and shapes from relatively difficult-to-work materials such as refractory-metal alloys, high-strength steels, aluminum alloys, titanium alloys, beryllium, and other selected materials. Phase I was concerned with process optimization and Phase II with direct process application. As part of Phase I, the effects of critical process variables on pressure requirements and product quality were studied for wrought and powder materials ranging from relatively high-strength easy to work materials such as aluminum alloys and steels to the relatively more difficult-to-work materials such as Ti-6Al-4V titanium alloy and superalloys. With these materials, fluids and lubricants tended to be the factor controlling pressure requirements and product quality. With almost every material extruded the limit in extrusion ration was set by the design pressure capacity of the container except for the aluminum alloys where the limit was set more by the efficiency of the lubrication system. In the hydrostatic extrusion of brittle materials, die design proved to be the most significant factor controlling the production of sound, good quality extrusions. New die-design concepts have opened up new fields for the application of hydrostatic extrusion to brittle materials.

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Document Details

Document Type
Technical Report
Publication Date
Oct 01, 1967
Accession Number
AD0824227

Entities

People

  • A. M. Sabroff
  • B. D. Richardson
  • Francis W. Boulger
  • G. E. Meyer
  • R. J. Fiorentino

Organizations

  • Battelle Memorial Institute

Tags

Communities of Interest

  • Ground and Sea Platforms
  • Space

DTIC Thesaurus Topics

  • Aluminum Alloys
  • Chemistry
  • Elastic Properties
  • Fabrication
  • Ferrium
  • High Pressure
  • Manufacturing
  • Materials
  • Materials Laboratories
  • Mechanical Working
  • Mechanics
  • Modulus Of Elasticity
  • Residual Stress
  • Shear Stresses
  • Stress Analysis
  • Stresses
  • Tensile Strength

Fields of Study

  • Materials science

Readers

  • Metallurgy