Development and Validation of a Shear Punch Test Fixture

Abstract

An experimental shear punch assembly has been designed and fabricated for the evaluation of mechanical strength properties of metallic materials. The shear punch tester uses very small, thin specimens to evaluate shear behaviour of materials, the results of which can be correlated to tensile behaviour of the material. The apparatus provides a means of evaluating the mechanical properties of metal matrix composites (MMC) manufactured by friction stir processing (FSP) that are being developed as part of a Technology Investment Fund (TIF) project, as the volume of materials produced are too small for conventional tensile test methods. The shear punch apparatus has a similar basic design to those described in the literature; however a close-coupled compression force transducer and the direct measurement of specimen displacement response during the test procedure have been incorporated. This provides a direct measurement of both force and specimen displacement which improves the accuracy of the measured material response. This report also details the validation of the apparatus using 3xxx series aluminum specimens. The results indicate that for a given punch diameter and specimen thickness combination, the calculated effective yield stress, ultimate stress and strain are generally reproducible.

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Document Details

Document Type
Technical Report
Publication Date
Aug 01, 2013
Accession Number
AD1004199

Entities

People

  • K. J. Karisallen

Tags

Communities of Interest

  • Air Platforms

DTIC Thesaurus Topics

  • Accuracy
  • Actuators
  • Aluminum
  • Assembly
  • Composite Materials
  • Engineering
  • Friction
  • Friction Stir Processing
  • Materials
  • Materials Science
  • Materials Testing
  • Measurement
  • Mechanical Properties
  • Metal Matrix Composites
  • Test And Evaluation
  • Test Fixtures
  • Test Methods

Fields of Study

  • Materials science

Readers

  • Mechanical Engineering/Mechanics of Materials.
  • Reinforced Composite Materials