Processing and Characterization of Lightweight Syntactic Materials

Abstract

Composed of hollow spheres encapsulated in a metal matrix, syntactic metal foams offer significant potential as lightweight energy-absorbing materials. Moreover, due to the ability to select shell composition and shape, as well as matrix materials, these materials can readily be optimized for a given application and/or property requirement (density, compressive strength, etc.) This report details the noteworthy advances achieved in the processing and characterization of hollow spheres as well as their subsequent incorporation into lightweight (aluminum, magnesium) metal matrices via various metal processing methods. The performance of the resulting foam materials under quasi-static and dynamic loading, as well as their thermal and acoustic response, are presented and discussed. In addition, the performance of armor packages that incorporate selected syntactic metal foams against representative threats was evaluated in comparison with current standards. Collectively, results from the various studies indicate that syntactic metal foams can offer significant advantages in performance accompanied by appreciable weight savings. Consequently, it is anticipated that syntactic metal foams will soon be considered for a range of applications in various industrial sectors (automotive, aerospace, etc.).

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Document Details

Document Type
Technical Report
Publication Date
Oct 01, 2016
Accession Number
AD1020988

Entities

People

  • Oliver Iii Strbik
  • Vincent H. Hammond

Organizations

  • United States Army Research Laboratory

Tags

Communities of Interest

  • Advanced Electronics
  • Ground and Sea Platforms
  • Weapons Technologies

DTIC Thesaurus Topics

  • Ceramic Materials
  • Composite Materials
  • Compressive Strength
  • Materials
  • Materials Laboratories
  • Materials Processing
  • Materials Science
  • Materials Testing
  • Mechanical Properties
  • Mechanical Working
  • Mechanics
  • Metal Matrix Composites
  • Modulus Of Elasticity
  • Stress Strain Relations
  • Test Methods
  • Three Dimensional
  • Two Dimensional

Fields of Study

  • Materials science

Readers

  • Computational Linguistics
  • Mechanical Engineering/Mechanics of Materials.
  • Systems Analysis and Design

Technology Areas

  • Space