Reduction Expansion Synthesis of Chromium and Nickel Metal Coatings

Abstract

This thesis represents a step forward in a program to provide the Department of Defense (DOD) alternative approaches to the production of anti-corrosion metal coatings. Specifically, a method was developed to make micron thick but irregular nickel coatings on iron, based on Reduction Expansion Synthesis (RES) chemistry. Previous success using RES processes to make sub-micron nickel, iron, and alloy particles provided a general direction to the program and led to the successful protocol. Physical mixtures of nickel (II) oxide particles and urea were used to create a paste. The paste was coated on an iron foil, which was briefly heated at 1100C in an inert atmosphere. Also described are partially successful attempts to develop a RES protocol to chrome coat iron. This is motivated by the need to eliminate the carcinogenic intermediate in the current electrolytic technology, hexavalent chromium.

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Document Details

Document Type
Technical Report
Publication Date
Jun 01, 2017
Accession Number
AD1046502

Entities

People

  • Christopher J. Pelar

Organizations

  • Naval Postgraduate School

Tags

Communities of Interest

  • Advanced Electronics
  • Biomedical
  • Weapons Technologies

DTIC Thesaurus Topics

  • Aluminum Oxides
  • Chemical Elements
  • Chemical Synthesis
  • Chemistry
  • Chromium
  • Chromium Compounds
  • Coatings
  • Electron Microscopes
  • Liquid Chromatography
  • Materials
  • Materials Science
  • Metal Coatings
  • Physical Vapor Deposition
  • Scanning Electron Microscopes
  • Spreadsheet Software
  • Surface Finishing
  • Thermal Spraying

Readers

  • Surface Engineering/Surface Coating Technology.
  • Systems Analysis and Design