Characterization of Microtexture Regions in Ti Alloys Using Eddy Current Testing (Preprint)

Abstract

Quantitative characterization of impact damage in polymer matrix composites (PMCs) with ultrasonic inspection is desired to enable improved prediction of damage evolution for lifing of composite structures. Post-processing of single-sided pulse-echo Ultrasonic Test Microtexture region (MTR) formation in engine components made from titanium alloys has been shown to significantly reduce the dwell fatigue life of the components. Specifically, when the MTR is large enough and the c-axis is oriented in a specific direction relative to the loading axis, cracks in MTRs can grow much more rapidly than predicted by traditional fracture mechanics. It has been shown that eddy current methods are sensitive to MTR formation on a bulk scale, but no study has been done to assess the fundamental limitations of eddy current methods for detecting specific MTRs. In this work, the sensitivity of eddy current sensors to MTRs at specific orientations with respect to the surface area and the volumetric depths was analyzed in a modeling and simulation framework. One MTR in a host of otherwise randomly oriented single crystals was simulated, varying the size and orientation parameters. The eddy current signals were predicted using a previously developed approximation based model.

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Document Details

Document Type
Technical Report
Publication Date
May 08, 2019
Accession Number
AD1073031

Entities

People

  • Adam L. Pilchak
  • Daniel Sparkman
  • Laura Homa
  • Matthew Cherry

Organizations

  • Air Force Research Laboratory Materials and Manufacturing Directorate

Tags

Communities of Interest

  • Sensors

DTIC Thesaurus Topics

  • Air Force
  • Air Force Research Laboratories
  • Alloys
  • Composite Materials
  • Eddy Currents
  • Engine Components
  • Fatigue Life
  • Fracture (Mechanics)
  • Materials
  • Mechanics
  • Orientation (Direction)
  • Polymer Matrix Composites
  • Sensitivity
  • Single Crystals
  • Titanium
  • Titanium Alloys
  • Ultrasonic Tests

Fields of Study

  • Physics

Readers

  • Industrial Economics
  • Powder metallurgy of Titanium alloys.
  • Structural Health Monitoring of Composite Structures.