Efficacy of Nonhexavalent Chromium Posttreatment Rinses for Passivating Three DoD Legacy Coatings: Ion Vapor Deposition Aluminum, Type III Hardcoat Anodizing, and Electroplated Zinc

Abstract

All Department of Defense maintenance facilities are under increased pressure to reduce or eliminate the use of hexavalent chromium (CrVI). CrVI has been associated with negative long-term health effects and is listed as a known human carcinogen by the International Agency for Research on Cancer. This project was designed to address the Army Environmental User Requirements and Technology Assessments requirement PP-2-02-04, for Toxic Metal Reduction in Surface Finishing of Army Weapon Systems. The goal is to identify, validate, and demonstrate the efficacy of nonhexavalent chromium posttreatment sealers on three common legacy coatings: ion vapor deposition (IVD) aluminum, Type III hardcoat aluminum anodizing, and zinc electroplating. Although the CrVI-containing passivating rinse outperformed all of the alternatives, it did not meet specification requirements in all cases. The results show some alternative passivates performed well and perhaps can be viable alternative passivates for IVD aluminum and Type III hardcoat anodizing. No alternative sealer performed nearly as well as CrVI passivates on electroplated zinc coatings. More work is needed to develop an effective nonchromium passivating rinse for electroplated zinc coatings.

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Document Details

Document Type
Technical Report
Publication Date
Jun 21, 2021
Accession Number
AD1137674

Entities

People

  • John Kelley
  • Thomas Braswell
  • Thomas Considine

Organizations

  • United States Army Research Laboratory

Tags

Communities of Interest

  • Biomedical

DTIC Thesaurus Topics

  • Chromic Acid
  • Chromium Compounds
  • Coatings
  • Department Of Defense
  • Deposition (Materials Processing)
  • Electroplating
  • Environmental Protection
  • Materials
  • Military Research
  • Resistance
  • Standards
  • Substrates
  • Surface Finishing
  • Technology Assessment
  • Test Methods
  • Wear Resistance
  • Zinc Coatings

Readers

  • Electrochemical Surface Science
  • Environmental Engineering.
  • Surface Engineering/Surface Coating Technology.