Effects of 3D Printing Processing Parameters on Mechanical Properties of Polymeric Materials

Abstract

Additive manufacturing has been used for many years to create complex shapes and designs that would otherwise be difficult for traditional machining methods to produce. However, little is known about the mechanical properties of objects produced via such methods and, as a result, these objects rarely find their way into structural applications. To better understand the applicability of additive manufacturing instructural applications, specimens were created using variations of 3D build parameters. Influence of basic parameters such as build direction, infill pattern (+ or - 45-degree lines, longitudinal lines, transverse lines, concentric lines), and printed layer height (0.2 mm, 0.16 mm, 0.1 mm) were explored on several types of polymers, to include PLA, PETG, and polycarbonate. Tensile testing was used to evaluate the effects of the3D printing parameters on mechanical properties. Regardless of material tested, infill raster patterns that were oriented in line with applied stress axis resulted in samples with superior strength and strain properties. Additionally, printing with smaller layer heights produced denser samples, which generally exhibited better mechanical properties compared to samples printed with larger layer heights. While some mechanical trends held true across material type, others did not, indicating there are no ideal print settings that can be universally applied to all materials.

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Document Details

Document Type
Technical Report
Publication Date
Jun 01, 2021
Accession Number
AD1151103

Entities

People

  • Michael G. Pizzari

Organizations

  • Naval Postgraduate School

Tags

Communities of Interest

  • Advanced Electronics
  • Air Platforms
  • Ground and Sea Platforms

DTIC Thesaurus Topics

  • Additive Manufacturing
  • Alkenes
  • Composite Materials
  • Dacron
  • Electron Microscopes
  • Failure Mode And Effect Analysis
  • Fused Deposition Modeling
  • Manufacturing
  • Materials
  • Materials Processing
  • Materials Science
  • Mechanical Properties
  • Phase Transformations
  • Scanning Electron Microscopes
  • Tensile Strength
  • Tensile Testing
  • Three Dimensional

Fields of Study

  • Materials science

Readers

  • Computer Vision.
  • Manufacturing Engineering.
  • Reinforced Composite Materials