Impact of Injector Fabrication Technique on the Injection and Atomization of JP-10 for High-Speed Aero-Propulsion Systems

Abstract

Effective liquid fuel injection on future high-speed aero-propulsion systems is a critical requirement for high performance in volume-limited flight vehicles. The use of emerging manufacturing methods can potentially deliver favorable injection properties while allowing for complex design integration flexibility. The injection properties were characterized for conventional and alternative fabrication methods, including additive manufacturing, laser drilling, electric discharge machining, and platelet techniques. ANSYS Volume of Fluids-Discrete Phase Model simulations modeled the injection and atomization of JP-10 into a simulated engine environment, and the results were compared to experimental images for similar conditions. The experimental setup utilized planar laser-induced fluorescence to visualize the central jet cross-sectional trajectory of each injector type. This work added a dynamic lateral translation method for additional measurement planes across multiple jet orifices. Computer simulations to date have overpredicted the jet penetration characteristics when modeled as a single jet, ignoring geometry details such as port roughness. The influence of neighboring jets appears to increase the perceived air flow blockage and reduce the effective local fuel-air momentum ratios as fuel flow rates increase. This observation results in the requirement to model adjacent fuel jets to better capture the jet penetration and atomization trends.

Open PDF

Document Details

Document Type
Technical Report
Publication Date
Sep 01, 2021
Accession Number
AD1164462

Entities

People

  • Brendan R. Philbin

Organizations

  • Naval Postgraduate School

Tags

Communities of Interest

  • Materials and Manufacturing Processes
  • Space
  • Weapons Technologies

DTIC Thesaurus Topics

  • Additive Manufacturing
  • Additives (Chemicals)
  • Air Breathing
  • Air Flow
  • Change Detection
  • Computational Fluid Dynamics
  • Detection
  • Fabrication
  • Flow Rate
  • Fluorescence
  • Fuel Injection
  • Fuel Injectors
  • Fuel Systems
  • Laser Drilling
  • Laser Induced Fluorescence
  • Lasers
  • Manufacturing
  • Payload
  • Propulsion Systems
  • Rocket Engines
  • Simulations
  • United States Naval Academy

Fields of Study

  • Physics

Readers

  • Combustion and Flow Dynamics.
  • Computational Fluid Dynamics (CFD)
  • Petroleum Engineering

Technology Areas

  • Directed Energy