An Exploration of the Additive Manufacturing Materials Roadmap for Army Aviation

Abstract

The Army's Advanced Manufacturing Campaign plan directs Army leaders to identify ways to use Additive Manufacturing to augment the supply chain, produce complex parts and improve performance of weapon systems (Department of Army, 2019). This research paper focuses on the Additive Manufacturing (AM) implementation roadmap for Army Aviation. Using AM in aviation is particularly challenging since, parts installed on aircraft must be certified flightworthy as part of the overall certification of the aircraft. For engineers wanting to design additively manufactured flight parts, that's easier said than done. The reason is because there are no industry-standard design (Stratasys, 2019, p. 5). In order to develop the roadmap, three areas of research are explored in this document. The first is the detailing of metal alloys currently used in aviation. The second is the aviation part families composed of each alloy. Finally, the current efforts among Department of Defense (DoD) services to obtain the Intellectual Property necessary to produce airworthy AM parts. This research culminates into recommendations for a roadmap prioritizing the order in which Army Aviation should move forward to pursue the required Intellectual Property. Once the Intellectual Property is obtained, it can be used to develop Additive Manufactured Data Sets (AMTDSs) of the metal alloys for airworthiness certification.

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Document Details

Document Type
Technical Report
Publication Date
Feb 15, 2022
Accession Number
AD1180886

Entities

People

  • Lisa S. Hirschler

Organizations

  • Defense Acquisition University

Tags

Communities of Interest

  • Air Platforms
  • Biomedical
  • Engineered Resilient Systems
  • Ground and Sea Platforms
  • Human Systems
  • Space

DTIC Thesaurus Topics

  • Additive Manufacturing
  • Aerospace Industry
  • Air Force
  • Aircrafts
  • Aluminum Alloys
  • Chemical Elements
  • Chemistry
  • Corrosion Resistance
  • Department Of Defense
  • Fuselages
  • Jet Engines
  • Logistics
  • Manufacturing
  • Materials
  • National Security
  • Sheet Metal
  • Supply Chain
  • Test And Evaluation
  • Turbines

Fields of Study

  • Business

Readers

  • Manufacturing Engineering.
  • Maritime Combat Support and Expeditionary Logistics.
  • Systems Analysis and Design