Mechanical and Microstructural Properties of AL-4008 Produced by Additive Manufacturing Via Liquid Metal Printing

Abstract

Additive manufacturing (AM) applications continue to gain traction as a viable and advantageousmeans of manufacturing compared to traditional manufacturing (TM) techniques. Liquid metal printing is anAM technique in which a metal filament is melted in a nozzle and delivered onto a heated bed, layer bylayer, to build a part. This work studied the mechanical properties and microstructural features of liquidmetal printed Al-4008 by performing tensile and microhardness tests, along with X-ray diffraction (XRD),optical microscopy (OM) and scanning electron microscopy (SEM) analysis. Mechanical properties ofAl-4008 parts produced via liquid metal printing were compared to A356 cast aluminum parts following T6heat treatment. Microhardness tests revealed that the hardness, tensile, and yield strength increase 23 timesafter the solution treatment and artificial aging. Print direction directly affects mechanical properties,specifically tensile strength (UTS) and yield strength.

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Document Details

Document Type
Technical Report
Publication Date
Jun 01, 2022
Accession Number
AD1184972

Entities

People

  • William C. V Kimberl

Organizations

  • Naval Postgraduate School

Tags

Communities of Interest

  • Advanced Electronics
  • Biomedical
  • Energy and Power Technologies
  • Ground and Sea Platforms
  • Human Systems

DTIC Thesaurus Topics

  • Additive Manufacturing
  • Aluminum Alloys
  • Assembly
  • Chemical Synthesis
  • Chemistry
  • Electron Microscopes
  • Electron Microscopy
  • Fabrication
  • Manufacturing
  • Materials
  • Materials Engineering
  • Materials Processing
  • Materials Science
  • Materials Testing
  • Mechanical Properties
  • Mechanical Working
  • Selective Laser Melting
  • Selective Laser Sintering
  • Tensile Strength
  • Tensile Testing
  • Test And Evaluation
  • Test Methods

Fields of Study

  • Materials science

Readers

  • Manufacturing Engineering.
  • Materials Science and Engineering.
  • Metallurgy

Technology Areas

  • Microelectronics