Additive Manufacturing of Stainless-Steel Nanocomposites

Abstract

Additive manufacturing of stainless-steel nanocomposites is one potential method for creating hydrophobic metallic surfaces to mitigate corrosion. Laser powder bed fusion (LPBF) is a 3-D printing method utilized to print metallic components including 316L stainless-steel (SS). LPBF was used to print composites of 316L SS and graphene nanoplatelets (GNP) with varying volumetric concentrations. The print energy density parameters for the LPBF process were also varied to investigate potential differences in print quality. To assist in the printing process, the printed material was baked in between print sessions to prevent moisture accumulation or premature particle adhesion. In addition to researching the hydrophobicity of these printed surfaces, samples were polished to a smooth surface to test the hydrophobicity when surface roughness is not a key factor. Through material characterization including sessile water-drop contact angle measurements, optical profilometry, and SEM microscopy, it was determined that the addition of GNP particles enhanced the hydrophobicity of the as-printed samples while additionally showing encouraging improvements to the hydrophobic tendencies of polished samples. Trends suggest that further improvements to the hydrophobicity of 3-D printed samples could be reached with increased GNP concentration or the addition of another nanomaterial with hydrophobic tendencies.

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Document Details

Document Type
Technical Report
Publication Date
Jun 01, 2023
Accession Number
AD1213592

Entities

People

  • Michael L. O'donnell

Organizations

  • Naval Postgraduate School

Tags

Communities of Interest

  • Advanced Electronics
  • Biomedical
  • Ground and Sea Platforms

DTIC Thesaurus Topics

  • Additive Manufacturing
  • Assembly
  • Ball Mills
  • Carbon Nanotubes
  • Composite Materials
  • Computer-Aided Design
  • Construction
  • Corrosion Inhibition
  • Fabrication
  • Fullerenes
  • Graphene
  • Hydrophobic Properties
  • Manufacturing
  • Material Degradation Processes
  • Materials
  • Materials Processing
  • Materials Science
  • Surface Chemistry
  • Tensile Strength
  • Three Dimensional
  • Two Dimensional

Fields of Study

  • Materials science

Readers

  • Nanocomposite Materials Science
  • Powder metallurgy of Titanium alloys.
  • Tribology (the study of the boundary interaction between sliding surfaces, lubrication, wear and friction).

Technology Areas

  • Directed Energy
  • Microelectronics
  • Microelectronics - Graphene