Photolithographic Techniques for Surface Acoustic Wave (SAW) Devices. Volume 4. Technical and Operational Parts 4, 5.

Abstract

The object of the program was the establishment of a production capability for surface acoustic wave devices of varied design and material for the purpose of meeting estimated military needs and to establish a base and plans which may be used to meet expanded requirements. The primary requirement was the pilot line production of devices that are reliable, reproducible, and low cost. Phase III involved fabrication of a large quantity of confirmatory devices which were sampled at a high rate and subjected to rigorous life and environmental testing. Phase III was successfully completed with delivery and acceptance of the confirmatory samples. The device configuration is detailed as it existed for Phase III along with assembly details, results and conclusions from the Confirmatory Sample production run. The Fourth Engineering Phase (Phase IV) of the program was pilot line production effort of 150 each of the devices scheduled to be delivered. Solder sealing was identified as a problem area during Phase IV for SAW devices in semiconductor pin packages. New solder seal screening and processing procedures were investigated. In addition, alternative sealing approaches were evaluated. These procedures, Tungsten Inert Gas (TIG) and projection and seam welding were demonstrated to be more compatible with SAW processing. They are especially suitable for high volume production.

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Document Details

Document Type
Technical Report
Publication Date
Dec 01, 1978
Accession Number
ADA081126

Entities

People

  • A. W. Dozier

Organizations

  • Hughes Aircraft Company

Tags

Communities of Interest

  • Advanced Electronics
  • Air Platforms
  • Biomedical
  • Energy and Power Technologies
  • Weapons Technologies

DTIC Thesaurus Topics

  • Bonding
  • Circuit Boards
  • Circuits
  • Failure Mode And Effect Analysis
  • Frequency Response
  • Inspection
  • Manufacturing
  • Materials
  • Measurement
  • Military Research
  • Plastic Explosives
  • Short Circuits
  • Surface Acoustic Wave Devices
  • Surface Acoustic Waves
  • Test And Evaluation
  • Test Equipment
  • Visual Inspection

Readers

  • Aerospace Test and Evaluation
  • Metallurgy
  • Surface Engineering/Surface Coating Technology.

Technology Areas

  • Microelectronics