Ceramic Gas Turbine Engine Demonstration Program

Abstract

Ceramics, because of their stability at high temperature, have the potential to improve the power and fuel efficiency of gas turbine engines by allowing engine operation at higher temperature with minimum cooling penalty. The DARPA/NAVY/Garrett Ceramic Gas Turbine Engine Demonstration Program was begun in 1976 with the objective of demonstrating that ceramics could be designed, fabricated, and built into a gas turbine engine and that the engine could be operated with higher power and lower specific fuel consumption than a baseline metallic engine. Extensive design, ceramic component processing development, material property evaluation, proof testing, nondestructive evaluation development, and rig and engine testing were conducted. An engine containing first-stage ceramic rotor blades (with the other components metallic) was successfully operated at design speed (41,730 rpm) and at an average turbine inlet temperature of 2200 F under severe cyclic conditions for 15 hours. An engine containing a ceramic hot section consisting of two full turbine stages (102 separate ceramic parts) was successfully operated in single cycles at design speed and at 2200 F producing 30 percent greater power and consuming 7 percent less fuel than the baseline metallic engine. Cyclic testing of the all- ceramic hot section was not successful because of a contact stress problem that would have required engine redesign.

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Document Details

Document Type
Technical Report
Publication Date
May 01, 1982
Accession Number
ADA117088

Entities

People

  • David W. Richerson
  • Keith M. Johansen

Tags

Communities of Interest

  • Advanced Electronics
  • Air Platforms
  • Energy and Power Technologies
  • Ground and Sea Platforms

DTIC Thesaurus Topics

  • Ceramic Materials
  • Gas Turbines
  • Heat Transfer
  • Manufacturing
  • Materials
  • Materials Engineering
  • Materials Processing
  • Materials Science
  • Materials Testing
  • Measurement
  • Mechanical Working
  • Mechanics
  • Modulus Of Elasticity
  • Test And Evaluation
  • Three Dimensional
  • Turbine Components
  • Turbines

Readers

  • Aerospace Engineering
  • Reinforced Composite Materials