Manufacturing Methods and Technology for Production Hot Forging of Alkali Halide Lenses

Abstract

All of the objectives of the Manufacturing Methods and Technology Program were met. Low cost, readily available KBr single crystals were hot forged-to-shape with tooling and equipment which can modestly produce 100 lenses in one, eight-hour production shift. This rate is at least six times the original goal of 300 per month. A semi-automatic, computer process control system designed and built by Honeywell was used for this purpose. No optical finishing operations were required to meet the optical specifications established for this lens design. In addition, the visible light transmission of KBr should make its optical alignment in the IR-imager easier. It is estimated that the lower cost of this lens would save the government about $300,000 per year over that where a ZnSe lens is used.

Open PDF

Document Details

Document Type
Technical Report
Publication Date
May 01, 1983
Accession Number
ADA130813

Entities

People

  • James D. Weigner
  • William B. Harrison

Organizations

  • Honeywell International, Inc.

Tags

Communities of Interest

  • Advanced Electronics
  • Ground and Sea Platforms
  • Space
  • Weapons Technologies

DTIC Thesaurus Topics

  • Computer Programs
  • Computers
  • Control Systems
  • Distortion
  • Fabrication
  • Helium Neon Lasers
  • Lasers
  • Manufacturing
  • Materials
  • Materials Laboratories
  • Measurement
  • Optical Coatings
  • Optical Materials
  • Optical Properties
  • Optics
  • Single Crystals
  • Test Equipment

Fields of Study

  • Physics

Readers

  • Materials Science and Engineering.
  • Optical Physics and Photonics.
  • Software Engineering