Thermal Damage and Shear Failure of Chromium Plated Coating on an A723 Steel Cannon Tube

Abstract

Degradation of the electroplated chromium coating at the bore of A723 steel cannon barrels is characterized here following cannon firing and used to model the coating failure process. Transient thermal stresses due to firing are calculated using one-dimensional heat flow analysis and used as input to a shear failure model of the coating/substrate couple. The cracking array that develops in the coating and substrate with repeated thermal cycles, the configuration of cracked segments of the coating, and the elevated temperature properties of the coating and substrate are considered in the shear failure model. Accordingly, the coating failure behavior predicted from the model is compared with the observations of coating failure mechanisms from actual fired cannon tubes. The results of the investigation show that growth of hydrogen cracks in the steel under the chromium coating allows broadening of cracks in the coating, and subsequent shear failure of the steel under a segment of coating due to transient thermal stresses. Loss of coating segments then leads to rapid hot gas erosion of the steel and loss of function of the cannon tube. The objective is to model the final critical phase of thermal damage imparted to a chromium coating on a cannon bore that leads to the separation of a segment of coating.

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Document Details

Document Type
Technical Report
Publication Date
Jul 01, 1999
Accession Number
ADA367743

Entities

People

  • Anthony P. Parker
  • John H. Underwood

Organizations

  • United States Army Armament Research, Development and Engineering Center

Tags

Communities of Interest

  • Air Platforms
  • Ground and Sea Platforms
  • Weapons Technologies

DTIC Thesaurus Topics

  • Chromium
  • Engineering
  • Equations
  • Failure Mode And Effect Analysis
  • Gases
  • Gun Barrels
  • Heat Energy
  • Heat Transfer
  • Heat Transmission
  • Hot Gases
  • Hydrogen
  • Materials
  • Mechanics
  • Observation
  • Stresses
  • Tensile Strength
  • Thermal Stresses

Fields of Study

  • Engineering

Readers

  • Marksmanship and Weaponry.
  • Surface Coatings Technology.
  • Thermal Physics or Thermal Science.