120 DEG C Cure, Durable, Corrosion Protection Powder Coatings for Temperature Sensitive Substrates

Abstract

In a 2-year program, a team comprised of large and small private industry (GE Global Research and Crosslink Powder Coatings, Inc.), DoD (NavAir and U.S. Air Force), DoE (Honeywell, KCP) has developed a low temperature curing powder coating for temperature sensitive substrates. The coating cure requirement is at or below 120 C within 30 minutes. This is dictated by the temperature sensitive nature of aluminum alloys that are used in several types of military equipment. Due to their heat treatment, prolonged exposure to temperatures above 120 C can compromise the structural integrity of these materials. Specifically, this powder coating has been designed for use on chromate pretreated, T3-annealed, 2024-grade aluminum. The primary application target for this effort is ground support equipment. The solution concurrently meets all performance criteria for an exterior durable, corrosion protection coating while offering the added benefits of zero solvent emissions and corrosion resistance without use of chromates in the coating itself. GE has led the program and applied its polymer chemistry, reaction catalysis, and powder coating expertise to address the need for a VOC-free, non-toxic, non-hazardous coating. The team has developed novel formulation chemistries, catalyst systems, and complete powder formulations, and has tested conformance to property requirements and demonstrated compatibility with existing field repair techniques.

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Document Details

Document Type
Technical Report
Publication Date
Jan 28, 2005
Accession Number
ADA438475

Entities

People

  • Chris Joseph
  • Chris Molaison
  • Deborah Meredith
  • Glen Merfeld
  • Grant Parker
  • Greg Garrett
  • Irene Dris
  • Jerry Mongelli
  • Ken Gray
  • Kevin Kovaleski
  • Mark Smith
  • Mike Spicer
  • Rainer Koeniger
  • Ron S. Warner
  • Shawn Fontenot
  • Steve Finley
  • Steve Mordhorst
  • Tom Naguy

Organizations

  • General Electric

Tags

Communities of Interest

  • Air Platforms
  • Biomedical
  • Energy and Power Technologies

DTIC Thesaurus Topics

  • Air Force
  • Chemical Synthesis
  • Chemistry
  • Coatings
  • Experimental Design
  • Fluids
  • Heat Of Reaction
  • Laboratory Procedures
  • Manufacturing
  • Material Degradation Processes
  • Materials
  • Materials Science
  • Mechanical Properties
  • Mechanical Working
  • Test And Evaluation
  • Test Methods
  • Three Dimensional

Fields of Study

  • Materials science

Readers

  • Surface Coatings Technology.